Zinc Wire
Pure zinc wires are made from highly purified electrolytic zinc. They are ideal for flame & arc spraying. The purity is equivalent to the thermal spray material 2.1 - Zn 99.99%. Zinc wires are SHG (Super High Grade) grade, with a purity of zinc wire greater than 99.995%. We also sell zinc wire with 15% aluminum.
All standard dimensions for standard metal spray guns are available in diameters of 2,0 - 4,76 mm. The diameter tolerance is (depending on the nominal diameter zinc thermal spray wire) +0 / -0,06 to -0,07 mm.
We are instrumental in manufacturing & exporting a broad range of zinc metalizing wire. These zinc wires are utilized for spray metallization in capacitors, anti-corrosion protection, & cathode corrosion safeness of steel structures (e.g. cast iron pipes, steel frames, electricity pylons, gas cylinders, wind power plants, bridge structures etc.). Coatings for capacitors (film or paper capacitors). Coating of heat exchangers for air conditioning.
Metalized zinc coatings anodize steel. Galvanizing & arc sprayed zinc both precisely protect steel; zinc forms a protective coating over the steel. For the reason certain zinc is anodic, it will even surrender itself in order to immerse the corrosion certain nature planned for steel.
Arc spraying zinc, as opposed to galvanizing, results in a more porous & pure covering. Arc sprayed coating contains no iron because galvanizing absorbs iron into the coating. The coating has some porosity, thus it is frequently sealed to restrict down the dissolving procedure induced by galvanic corrosion protection of steel. While a consequence, an arc spray gun coating includes a far longer projected life than galvanizing. The sealer controls the quantity of zinc exposed to dissolving, allowing steel to be protected from corrosion for above 50 years.
Zinc wire is utilized in exterior treatment for anodizing (metalizing the interior of a concave item). Its principal application is thermal spray gun coating. The zinc thermal spray wire is heated & projected onto items to be metalized, preventing corrosion.
Zinc-coated foundered steel wires are commonly utilized while zinc wires in overhead catenary systems. These wires have been superseded consistently, primarily due to age. Generally, replacement term for subway lines is from twenty to thirty years. However, corrosion speed of zinc wire, whichever is primary cause of degradation, varies greatly turning on installation environment. As a result, the replacement duration for wires should be adjusted based on the environment to ensure optimum maintenance. The goal of this study is to suggest an alternate period for zinc-coated stranded steel wire based on the installation environment.
Zinc wire & zinc aluminum wire are employed to spread zinc coatings to steel items utilizing a metal spraying technique to safeguard them against corrosion. Zinc & zinc alloy wire sprayed coatings are critical processes in the production of a type of electronic, capacitor, automobile, warmth exchanger, & tube & pipe components. Thermally sprayed zinc-based alloy wire coatings are even employed to prevent corrosion on bridges, locks & dams, above-ground storage tanks, light poles, & other essential infrastructure.
Zinc metalizing is a flexible technique certain involves melting zinc & zinc alloy metals & then rapidly propelling molten zinc bits onto a scheduled substrate, resulting in a lamellar & layered coating. Metallizing, also known while thermal spraying, is an approvingly sufficient & established methodology of corrosion prevention that protects iron & steel accompanied by both galvanic & barrier coatings.
Zinc spraying, & metalizing, is perpetrated by grazing zinc powder & zinc thermal spray wire into a heated gun, wherever it is melted & sprayed onto the component utilizing combustion gases & additional compressed air to deliver the required velocity. Before metalizing, the steel must be abrasively cleaned.
The 100% zinc coating can be involved in the shop & field, but is more generally accomplished in the shop where heat for melting is more readily available. The heat is supplied by the discharge of an oxygen-fuel gas flame & by electric arc. Procedures include been produced for delivering molten zinc straight into the spray nozzle, but only for in-shop utilization. Following the zinc application, the thermal spray coating is usually sealed accompanied by a lower-viscosity polyurethane, epoxy-phenolic, epoxy, & vinyl resin.
| Zn | 99.995 % |
| Pb | max. 0,005 % |
| Cd | max. 0,003 % |
| Cd + Pb | max. 0,006 % |
| Sn | max. 0,001 % |
| Fe | max. 0,003 % |
| Cu | max. 0,002 % |
| Acceptable admixtures | max. 0,010 % |
We are the leading zinc wire manufacturer and also zinc alloy wire supplier in India. Zinc wire price depends on the size, quality, and quantity of zinc wire in India. Our zinc wire price is low compared to others. Our zinc wire price range is Rs 350-450/kg. We also provide all type of thermal spray wires, zinc thermal spray wire, aluminum wire, babbitt wire, molybdenum wire, copper wire, thermal spray guns, arc spray guns, flame spray guns, HVOF spray guns, sand blasting machine, shot blasting machines, spare parts, sand blasting cabinet, granite engraving machine, abrasive media etc.