Arc Spray Gun

Arc Spray Gun System

In the Arc Spray Gun system, the natural material in the form of metallic wires is melted by means of an electric arc. The heated material is atomized by compressed air and launched towards the workpiece and elements.

Arc Spray Gun uses two metallic wires as the coating of raw materials. The two wires are electrically charged with reversing polarity and stay fed into the arc gun at met, controlled speeds. When the wires are preferred together at the nozzle of the flame spray gun, the opposite charges on the wires create sufficient heat to regularly decrease the tips of the wires. an air compressor is applied to atomize the heated material and accelerate it onto the workpiece surface to produce the coating.

Arc Spray Gun Specifications

What is an Electric Arc Spray Gun or Electric Drive?

It makes use of DC electricity to strengthen the positive and negative conductive wires. These electrified wires are fed into a cannon head with the help of a powder feeder, where both wires arc opposite each other, forming molten material. Coatings sprayed using this gun come in a variety of thicknesses, with the thinnest being 5 mm and the thickest being 4 mm. If more thickness is required, the operation must be repeated, or we will say that it must go through many passes.

What is Twin Wire Arc Spray Gun

Twin Wire Arc Spray, also known as Wire Arc Spray, is one of the most cost-effective thermal spraying procedures, and it has gained popularity in the industry due to its cheap operating and equipment costs as well as great material and energy efficiency. Two electrically conducting consumable wires are used to introduce the material used in this method into the process. Electrically conductive materials, such as Aluminum wire, Zinc wire, Copper wire, and Stainless Steel wire, are often used in industry wires.

Arc Spray Process features and benefits

• Minimal facilities required.
• Many substrate materials can be coated.
• No combustible gas supply is required.
• Versatile, reliable, and easy to operate.
• Large structures can be coated.
• Excellent coating bond strength and density.
• High production spray rates.
• Produces easily to machine coatings.
• The process can be automated.
• Portability.

Advantages of Arc Spraying

• The easy design of the equipment, the low cost of providing wires, and the cheap cost of electrical power, make this process cost-efficient. The capital and the development costs of a regular wire-arc spraying gun are individually five times and nine times less than those of a normal plasma spraying system.
• The method of non-flammable gasses and the risk of using dry-air as the atomizing gas make the process more harmless and even more cost-efficient.
• After the gas heating area is very small, the atomizing gas has a comparatively low temperature, decreasing the rate of heat transfer to the substrate.

 Arc Spray Gun Applications

• Atmospheric and heat corrosion control.
• Rebuild and Salvage Operations. 
• Bond Coats. 
• Electrically Conductive and solderable Coatings.  
• Anti-skid and Traction Coatings.  
• Wear resistance.

Arc Spray Gun Industrial Uses

• Power Generation.
• Waste Incineration.
• Electronics.
• Automotive.
• Aerospace.

Arc Spray Gun Manufacturer in India

We are the best arc spray gun manufacturer in India and we also supply and export arc spray system, zinc spray gun, flame spray gun, and thermal spray gun. Thermal Spray Gun should be used after creating a rough surface so that automated spray metal makes a good grip on the metal, then the metal life is increased by this process. Some of the parameters we are still working to provide full flesh solutions towards the Thermal Spraying techniques. As we deal in various blast machines such as sand blasting machine & shot blasting machine.